- India's Leading Brand For Industrial Plants | Heavy Equipment | Industrial Dryer | Grinding & Mixing
ASPHALT DRUM MIX PLANT
We are manufacturing Asphalt Drum Mix Plant Since a Decade and then we have created trust with plant operators and manufacturers. The concept of Global quality pursued by constant research for the most reliable materials, simple and precise drive and control electronic system for seasoning cycle with personalized programs, manufacturers top level standard as for production and quality as well as reproducible results having consistent quality.
Asphalt Drum Mix Plant
Proc Tech Machineries India Pvt. Ltd. Manufacturer, Exporter, and supplier of Asphalt Drum Mix Plants in India.
Our Asphlat Drum Mix Plant is ideal for road contractors who want to make high volumes of hot mix asphalt without compromising on the quality factor. Asphalt plant is also known as asphalt drum mix plant, hot mix plant, continuous asphalt type plant, parallel flow type, etc.
Drum Mix Plant Range Start from 20TPH to 150TPH, available in both mobile and stationary models. The Asphalt Plant is made up of high-quality steel & rugged design to give high performance for a long time without compromising on the quality of produce/mix with high fuel efficiency, Hence enchasing the profit earning of the customers.
Description
Proc Tech Machineries India Pvt. Ltd. is a well-known Brand as a manufacturer, Exporters, and Supplier of Premium Asphalt Drum Mix Plants in India
Our asphalt plants built to stringent International and Indian standards have found acceptance and acclaim by all users. They are thoroughly inspected and tested for quality and reliability by experienced engineers, faithfully uncompromising on quality. The checks begin with the incoming material and components and end only when the finished product is tested and dispatched. We are committed to provide inspired services of the highest achievable standards for absolute satisfaction of our valued customers in terms of sales and service.
A drum mix plant is a continuous type where the drum is the main component. The process of heating and mixing is done inside a single drum, hence the name drum mix plant. This process is done continuously and that is why we know this as a continuous plant.
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Working Principles of Asphalt Drum Mix Plant
The burner removes the moisture content from the aggregate, and then the aggregate is heated to attain the desired temperatures. The hot aggregate is mixed and coated with asphalt and filler materials. The hot mix is transferred from the drum to vehicles by the load conveyor.
Tank of 15/20 MT capacity is provided, fabricated from steel plates with 50 mm glasswool insulation, manhole, thermocouples, etc. Bitumen is pumped to the dryer drum through hot oil jacketed pipelines. Tanks are fitted with independent on-off type burners.
The idea is to have a rugged and durable machine that can perform and deliver results. The different design options include a fully mobile plant where all the plant chassis are mobile and fitted with axles, pneumatic braking, kingpin attachment, and pre-wired components. The mobile design makes it much easier to move around places. It is also ideal for customers who want to shift sites often.
Common operations of drum mix plants include the collective weighing of aggregates before the addition of aggregates into the drum. The further operation of the drum mixer includes heating the aggregates and addition of bitumen and filler material into the same drum unit.
technical Specifications
| Capacity @ 3% moisture content | DM – 35 | DM – 45 | DM – 50 | DM – 60 | DM – 65 |
|---|---|---|---|---|---|
| Cold Feed Bins | |||||
| Capacity @ 3% moisture content | 45 tph | 60 tph | 90 tph | 120 tph | 150 tph |
| No.of Bins*/Total Storage | 4/20 m3 | 4/20 m3 | 4/25 m3 | 4/31.25 m3 | 4/37.5 m3 |
| capacity Auxiliary Drive | 1.1 kW | 1.5 kW | 1.5 kW | 2.2 kW | 2.2 kW |
| Auxiliary Conveyor Belt | 450 mm x 2.2 m | 450 mm x 2.2 m | 450 mm x 2.9 m | 450 mm x 3.78 m | 450 mm x 3.78 m |
| Charging Width Gathering | 2.55 m | 2.55 m | 3.05 m | 3.66 m | 3.66 m |
| Conveyor Drive Gathering | 3.7 kW | 3.7 kW | 3.7 kW | 5.5 kW | 5.5 kW |
| Conveyor Belt Feeding | 500 mm x 22.4 m | 500 mm x 22.4 m | 600 mm x 25.6 m | 600 mm x 29 m | 600 mm x 29 m |
| Capacity | 80 tph | 100 tph | 120 tph | 150 tph | 200 tph |
| Slinger Conveyor | |||||
| Conveyor Drive/Width | 3.7 kW/ 500 mm | 3.7 kW/ 500 mm | 3.7 kW/ 500 mm | 5.5 kW/500 mm | 5.5 kW/500 mm |
| Thermo drum Unit | |||||
| Dryer Length x Diameter | 1.23 m x 6.02m | 1.54 m x 6.40m | 1.54 m x 6.7 m | 1.85 m x 7.31 m | 1.85 m x 8 m |
| Drive Type* | Cradle type chain drive | Cradle type chain drive | Cradle type chain drive | Cradle type chain drive | 4 WD Friction Drive |
| Drive Motor | 15 kW | 18.6 kW | 18.6 kW | 30 kW | 44 kW |
| Drive Gear Box | Heavy Duty Worm Gear | Heavy Duty Worm Gear | Heavy Duty Worm Gear | Heavy Duty Worm Gear | Heavy Duty Worm Gear |
| Burner Unit | |||||
| Burner Capacity | 250 lph/3 MW | 350 lph/4 MW | 550 lph/6.5 MW | 770 lph/ 9 MW | 1100 lph/ 13 MW |
| High Pressure Burner Type | Fully automatic dual stage | Fully automatic dual stage | Fully automatic dual stage | Fully automatic dual stage | Fully automatic dual stage |
| Fuel Type* | diesel | diesel | diesel | diesel | diesel |
| Blower Connected Power | 7.5 kW | 11.25 kW | 15 kW | 15 kW | 18.7 kW |
| Bitumen Injection pump | |||||
| Capacity | 60 lpm | 80 lpm | 120 lpm | 160 lpm | 200 lpm |
| Pump Type | Hoy oil jacketed gear type | Hoy oil jacketed gear type | Hoy oil jacketed gear type | Hoy oil jacketed gear type | Hoy oil jacketed gear type |
| Drive Type | AC variable speed drive | AC variable speed drive | AC variable speed drive | AC variable speed drive | AC variable speed drive |
| Discharge System | |||||
| Load out Conveyor Belt | 500 mm x 17.9m | 500 mm x 17.9m | 600 mm x 17.9m | 600 mm x 20.3 m | 600 mm x 20.3 m |
| Gob Hopper Capacity | 1.0 ton | 1.0 ton | 1.5 ton | 2.0 ton | 2.0 ton |
Features
- Fully Computerised Plants up to 150 TPH Capacity.
- Mobile and Stationary.
- Wet Type and Bag House Filter Systems.
- Fully covered bitumen tanks for maximum heat retention.
- Hot Mix Storage Silos.
- Global Presence with Prompt Product Support.
- High thermal efficiency.
- Moving and electrical parts are provided with safety covers.
- Constant improvement in the design to make it simple and maintenance-free design.
- Fully covered bitumen tanks for maximum heat retention.
Overview
A rotary dryer can consist of a single shell or several concentric shells, though any more than three shells is not usually necessary. Multiple drums can reduce the amount of space that the equipment requires to achieve the same throughput. Multi-drum dryers are often heated directly by oil or gas burners.
Industrial dryers are used to efficiently process large quantities of bulk materials that need reduced moisture levels. Depending on the amount and the makeup of material needing to be dried, industrial dryers come in many different models constructed specifically for the type and quantity of material to be processed. The most common types of industrial dryers are fluidized bed dryers, rotary dryers, rolling bed dryers, conduction dryers, convection dryers, pharmaceutical dryers, suspension/paste dryers, toroidal bed or TORBED dryers, and dispersion dryers.
Asphalt Drum Mix Plant Applications
Proc Tech Machineries India Pvt. Ltd. is a well-known Brand as a manufacturer, Exporters, and Supplier of Premium Range in Industrial Asphalt Drum Mix Plant in India
Cold Aggregate Four-Bin Feeder
Single Deck Vibratory Screen
Load out conveyor with Gob hopper
Asphalt Tank
Slinger (Cold) Conveyor
Dryer Auto Burner
Fuel Storage Tank
Mineral Filler Unit
