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WASTE TYRE RECYCLING PLANT
Proc Tech Machineries India Pvt. Ltd offer our client an excellent quality range of Waste Tyre Recycling Pyrolysis Plant, Machine and its Equipments spare parts, which are manufactured from high grade quality raw materials. These Pyrolysis Oil Plant and Machinery can be customized as per our precious customers specifications.
Waste Tyre Pyrolysis Plant
These Pyrolysis Oil Plant and Machinery are widely known for their durability and quality.
Our Pyrolysis Oil Plant and Machinery can be availed at leading market prices & costs. In this plant, as a raw material, you can use scrap tires or waste rubber and waste plastic and we get valuable output Pyrolysis Oil (Substitute of Furnace Oil), Carbon Black Powder, Steel Wire scrap, and Gas.
Recycling is the process of converting used materials (waste) into new and useful materials (objects). It can reduce the use of raw materials and help lower greenhouse gas emissions (compared to plastic production, for example). Recycling uses less energy and great way of reducing: energy usage, air pollution (from incineration), and water pollution (from landfilling).
Description
As our continuous waste tyre recycling plant works to reduce tyre waste in the environment it is also called environmental protection equipment because it gives the best from waste i.e. it gives energy sources like Pyrolysis oil from scrap tyres. Besides oil, it also produces important by-products like Carbon, and hydrocarbon gas which have many uses continuous waste tyre recycling plant works continuously without any break to provide all four products mainly oil.
Put waste tyres into a pyrolysis reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, and oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degrees Celsius, the waste tyre will be transferred to oil gas.
Smoke produced by processing the tyres can achieve national emission standards through dual desulfurization and dusting removal devices.
Products Images
Working Principles of Waste Tyre Recycling Plant
The waste tire recycling plant supplied by Protech Machineries India Pvt. Ltd. is used to dispose of waste tire/rubber to fuel oil through pyrolysis technology.
Waste rubber, especially waste tires, has high utilization value and can provide a large amount of renewable resources for the social. You will gain lots of profits from tire recycling. To seize the tire recycling business opportunity, and to make your contribution to the eco-friendly, now!
Proctech Machineries Pvt. Ltd. can provide the complete line from washing to pelletizing for recycling different kinds of plastic wastes, such as HD/LDPE, PP, and PET soft/rigid wastes. Our recycling machines are customizable and flexible to modify the equipment according to customers’ demands. A European gearbox, a well-known brand inverter, and an SCR+PID thermos controller can ensure machine quality and power saving.
technical Specifications
| Sr. No. | Item | Specification | ||
|---|---|---|---|---|
| 01 | Model | Tyre Chips Continuous Plant | Pro Tech - 30 | Proc Tech - 50 |
| 02 | Capacity | Tons Per Day | 30 TPD | 50 TPD |
| 03 | Power | Hose Power | 80 HP | 100 HP |
| 04 | Working Type | Continuous | ||
| 05 | Reactor Design | Continuous Reactor | ||
| 06 | Rotating | Internal Rotating | ||
| 07 | Cooling System | Recycled Water Cooling | ||
| 08 | Reactor Material | BQ 516-70 Grade | ||
| 09 | Heating Method | Direct Hot Air Heating | ||
| 10 | Heating | Fuel Fuel oil/gas | ||
| 11 | Feedstock | Waste Tire Chip 1 to 5 MM | ||
| 12 | Output | Fuel Oil, Carbon Black |
Features
- No external fuel is required for heating.
- Reduces land pollution.
- Eco-friendly recycling of tires.
- Commercially viable process.
- It is energy self-sufficient.
- A good substitution for LDO/Furnace oil.
- Automatic safety valve used to improve safety, profitability & ease of operation.
Overview
Using the most cost-effective recycling technology, the Tyre Recycling Plant has become a complete choice among many customers. The outcome is almost 100% and the process does not leave any waste behind. Moreover, the system is eco-friendly as it does not generate pollution and produces valuable products, having good market demand. Our offered range is integrated with unrivaled characteristics, including rugged design, optimum performance, high durability, and abrasion resistance body. Thus, known to produce an alternate source of energy, this minimizes the usage of petroleum products and natural gases.
Waste Tyre Recycling Plant Applications
Pyrolysis oil
- Total yield obtained: Fuel oil – 40 to 45%
- Flash Point: 6 0 to 93.3 C.
- Selling price comparable to industrial diesel
- LDO (light diesel oil)Â
Hydrocarbon Gas
- Total yield obtained: 5 to 8%
Carbon Black
- Total yield obtained: 3 0 to 35%
- The vital product of the pyrolysis plant is carbon black referred to as “charcoal”
Steel Wire
- Total yield obtained: 15 to 20%
- After completion of the Pyrolysis Process “steel Wire” Remains
- The steel wire can also be removed before adding the Radial tire inside the Reactor by a Hydraulic Steel Wire Removing Machine.