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TRAY DRYER
We are one of the leading tray dryer manufacturers in India. Dryers are used in operations where drying and heating are critical in the industrial manufacturing process, such as food, pharmaceutical, dyestuff and chemical.
Proc Tech Machineries India Pvt. Ltd is one of the Pioneer Tray Dryers Manufacturers from Ahmedabad, Gujarat India, We manufacture several types of Dryers, one of them is Tray Dryer, Tray dryer can be electrically heated, and Steam heated. We Manufacture 12 trays, 24 trays, 48 trays, 96 trays and 192 trays Dryers.Â
The construction of the machine varies as per requirement of the customer, it can be inside outside MS or GMP model depending upon the product and industry requirement. Tray Dryer is the most conventional Dryer used very widely and still being used where the moisture content is more and where the product has to be dried at low temperature for long hours.
Proc Tech Machineries India Pvt. Ltd. is well known Brand as a manufacturer, Exporters and Suppliers of Premium Range in Tary Dryer in India
A tray dryer is a closed, insulated chamber in which trays are stacked on trolleys on top of one another or on shelves. During the heating process, the item (solid or moist) to be dried is placed on the tray. The heat in the dryers can be generated through various heating mediums such as electric heaters, steam, thermic fluid, diesel, or gas. Forced convection through hot air blowers ensures proper heat transfer and thermal equilibrium.
Working Principles of Tray Dryer
Tray Dryer is used for the best drying results in conventional process. It is a double walled cabinet with Single or Two doors. The gap between two walls is filled with high density fibre glass wool insulation material to avoid heat transfer. Doors are provided with gaskets. Stainless steel trays are placed on the movable trolleys. Tray Dryer is provided with control panel board, process timer, Digital temperature controller cum indicator etc. Tray Dryer is available in capacities ranging from 6, 12, 24, 48, 96, 192 trays.
The Air inside the Tray Dryer is heated by “U” tube S.S.304 air heaters each of 1 KW.The heaters are fitted on the sides of the dryer to facilitate uniform heating. Maximum temperature attained inside the dryer is 100′ C and will be indicated and controlled by a Digital Temperature indicator cum controller over full range of heating load.
Total heating load for it will be:
- 12 Trays Dryer – 4 KW
- 24 Trays Dryer – 6 KW
- 48 Trays Dryer – 12 KW
- 96 Trays Dryer – 24 KW
The heaters will be inserted inside tubular pipe to prevent it from becoing RED HOT. The terminals of the heaters will be brought outside the dryer to make it more safe for operations for solvent based products.
The dryer is of robust construction built on formed angles of 3mm thick sheet and suitably reinforced with angles and sections. The dryers external walls are manufactured from 1.6mm thick Stainless Steel sheets of 304 quality. The internal of the dryer is built of 1.6 mm thick S.S 304 quality sheets. The internal structure is fully TIG welded and all the internals have ground smooth surfaces. It is insulated with minimum 50 mm thick glasswool insulation and Cladded with S,S, Polished sheets. The dryer is having a fresh air inlet through 20 Micron PP cloth filters and a adjustable air outlet flap and a door at the front. The door is explosion proof and is locked with the help of spring loaded ball latches with suitable pressure. Door lips are having Neoprene rubber Gasket to prevent leakages.
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Tray Dryer Applications
The rotary dryer is applicable for different particle materials, and applicable for paste and viscous materials or materials whose water content is high. This rotary dryer can dry many kinds of materials which contain moisture, such as sand, coal, coal slurry, slag, wood waste, saw dust, agro waste, industrial waste, and clay stone. Rotary dryer are widely used in building materials, wood industry, metallurgy, and chemical industry.
