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Continuous Waste Tyre Pyrolysis Plant
The Continuous Waste Tyre Pyrolysis Plant is a fully automated system that runs 24/7, converting shredded tyres into fuel oil, carbon black, steel wire, and syngas efficiently and eco-friendly, with minimal labor and high output.
Continuous Waste Tyre Pyrolysis Plant
The Continuous Waste Tyre Pyrolysis Plant is a highly efficient, fully automated system designed for the large-scale, 24/7 processing of waste tyres into valuable by-products such as fuel oil, carbon black, steel wire, and syngas. Unlike batch or semi-continuous systems, this plant allows uninterrupted feeding and discharging, maximizing productivity and significantly reducing manual labor.
With advanced pyrolysis technology and integrated emission control systems, it ensures clean, eco-friendly operation, while its energy recovery features help minimize fuel consumption. Ideal for industrial-scale recycling, the continuous plant offers a sustainable and profitable solution for turning waste tyres into reusable resources.
Description
The Continuous Waste Tyre Pyrolysis Plant is an advanced, fully automated system designed to efficiently recycle large volumes of waste tyres into valuable by-products, including pyrolysis oil, carbon black, steel wire, and syngas. Engineered for 24/7 continuous operation, this plant eliminates downtime by allowing uninterrupted feeding of raw materials and discharge of solid residues, making it ideal for industrial-scale tyre recycling businesses.
The plant operates through a thermo-chemical process called pyrolysis, where shredded tyres are heated in an oxygen-free environment at temperatures between 400°C and 550°C. This controlled thermal decomposition breaks down complex rubber polymers into simpler compounds, producing liquid oil vapors that are condensed into high-quality pyrolysis oil, solid carbon black, and recoverable steel wire.
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Working Principles of Continuous Waste Tyre Pyrolysis Plant
The Continuous Waste Tyre Pyrolysis Plant operates based on the principle of thermal decomposition (pyrolysis) of waste tyres in an oxygen-free environment, continuously converting them into valuable by-products such as pyrolysis oil, carbon black, steel wire, and syngas. This system is engineered for non-stop 24/7 operation, with automated feeding and discharge mechanisms that maximize productivity while maintaining process stability and environmental safety.
Unlike traditional batch-type systems, the semi-continuous plant offers automated or semi-automated feeding and discharging, which significantly improves productivity, reduces downtime, and allows longer operational cycles. The plant is ideal for medium to large-scale operations looking for a balance between operational flexibility and process efficiency.
technical Specifications
| Capacity | 60 Tons Per Day |
| Heating Material | Fuel Oil |
| Loading Capacity | 60 Ton ( For Gujarat as per Pollution Terms ) |
| Required Power | 150 HP |
| Operating Pressure | 0.05 KG |
| Max Temperature | 400 Temp |
| Feeding Time | Auto Continuous Feeding Below 25 MM Tyre Chips |
| Processing Time | 24 Hours |
| Reactor Thickness | 16 MM |
| Automation Grade | Automatic |
Features
- Eliminates reactor downtime, maximizing throughput and productivity.
- Easily scalable to meet growing production demands.
- Equipped with PLC/SCADA control for real-time monitoring and precise process control.
- Recycles syngas generated during pyrolysis to fuel the reactor.
Overview
The Continuous Waste Tyre Pyrolysis Plant is a state-of-the-art, fully automated system designed for the efficient, large-scale recycling of waste tyres. Unlike batch or semi-continuous systems, it operates non-stop 24/7, continuously feeding shredded tyres into the reactor and discharging solid residues without interruption. This maximizes productivity and reduces downtime.
The plant converts waste tyres into valuable products including pyrolysis oil, carbon black, steel wire, and syngas through a controlled thermal decomposition process in an oxygen-free environment. Advanced automation ensures precise control of temperature and feeding rates, guaranteeing consistent product quality.