Asphalt Batch Mix Plant

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We have been manufacturing Asphalt Batch Mix Plant Since a Decade and then we have created trust with plant operators and manufacturers. The concept of Global quality is pursued by constant research for the most reliable materials, simple and precise drive and control electronic system for the seasoning cycle with personalized programs, manufacturers top-level standards for production and quality as well as reproducible results having consistent quality.

Asphalt Batch Mix Plant

Our ASP series Asphalt Batch With large years of expertise and is strictly built with customer-focused design.

Asphalt Batch Mix Plant is ideal construction equipment used for manufacturing asphalt that is mainly used for road construction and other civil construction. Asphalt is prepared by mixing an appropriate proportion of aggregates, sand, and stone dust, heated, and then appropriate promotion of bitumen is mixed at standard temperature and then transported to the work site.

Proc Tech premium asphalt batch mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence FABHIND must manufacture all the vital parts of the plant including the burner, mixer, screen, Drum, filters, feeders, and controls.

Description

Proc Tech Machineries India Pvt. Ltd. is a well-known Brand as a manufacturer, Exporters, and Supplier of Premium Range Asphalt Batch Mix Plant in India

Working of an asphalt batch plant will include heating and weighing of aggregates, heating and weighing of bitumen, weighing of filler material, and in the end mixing aggregates, bitumen, and filler material to produce hot mix asphalt. The percentage of each item can vary depending on the mixed material recipe set in the control panel. The size and percentage of the aggregates will also vary depending on the recipe selected.

In cases where reclaimed asphalt needs to be added, there is provision to add the same in the mixing unit of the hot mix plant. Before addition to the mixing unit, the RAP material is proportioned. Depending on your need, asphalt mixing plant manufacturers should be able to provide you with stationary or mobile asphalt plant.

Compact design and ease of usability are among the main features and advantages of Proc Tech make asphalt drum mix plant. A drum mix plant is a continuous type where the drum is the main component. The process of heating and mixing is done inside a single drum, hence the name drum mix plant. This process is done continuously and that is why we know this as a continuous plant.

Products Images

Working Principles of Asphalt Batch Mix Plant

Complete range of models available for rated Capacity 60 – 240 TPH. Capacities below 128 TPH and beyond 240 TPH are tailor-made.

ASP Series Plants are outfitted with the latest technology, quality components, process controls, and automation and proven our performance. ASP series plants hence outstandingly Guarantee – Huge power savings, Highest Fuel Efficiency with auto modulating burner, Reliability, Field proven efficient counter flow drier drum – technology for 3-D mixing, Internationally complying pollution control system, Lower Maintenance, User-Friendly SCADA System -“ Fully computerized automatic process controls and much more. Plus, with any of our products, you get our unbeatable customer service and spare support anywhere across the globe.

Once the aggregates get heated, they pass through a bucket elevator into a vibrating screen. This screening unit is many decked depending on the number of aggregates used. The screening unit will help separate the aggregates as per their sizes and store them in different compartments. The storage compartments are hot bins that will store the aggregates before weighing. Bitumen is filled in separate tanks and heated. The pumping station allows the pumping of bitumen to the weigh tanks. After weighing the bitumen, it needs to be pumped into the mixing unit for mixing with aggregates. In the same way, the filler material needs to be stored and weighed before addition to the mixing unit. Proportioned aggregates, bitumen, filler material, and reclaimed asphalt payment material are then mixed into the mixer. The homogeneous mixing in the mixer is for a fixed time. The result is hot mix asphalt which is loaded into trucks or stored in silos for delivery to paving sites.

technical Specifications

Plant Model		PER	FAB 1000	FAB 1500	FAB 2000
	Plant Capacity	t/h	80-100	120	160
	Batch Size	kg	1000	1500	2000
Units	Cycle time	sec	45	45	45
Cold feed bins	No. of Bins / Capacity	nos./Ton	12-Apr	13-Apr	15-Apr
Charging conveyor	Capacity	t/h.	100	140	180
	Drive type		Chain Drive	Chain Drive	Chain Drive
Burner		Type	High Pressure. Fully Automatic,	High Pressure. Fully Automatic,	High Pressure. Fully Automatic,
			modulating	modulating	modulating
	Fuel		Diesel / furnace oil	Diesel / furnace oil	Diesel / furnace oil
	Capacity	MW/hr.	12.5	14.1	14.1
Hot Elevator	Capacity	t/H.	100	140	180
Tower Unit
S creening Unit	Screering method		Inclined liner Vibration	Inclined liner Vibration	Inclined liner Vibration
	No. of deck		4	4	4
	Screening Capacity	t/h .	100	140	180
Hot aggregate bin unit	No. of bins		4	4	4
W eighing unit	Aggregate hopper capacity	kg	1200	1600	2000
	Filler hopper capacity	kg	300	300	300
	Bitumen hopper capacity	kg.	225	225	225
Mixer Unit	Type		Twin-Shaft hot oil jacketed	Twin-Shaft hot oil jacketed	Twin-Shaft hot oil jacketed
	Mixer capacity	kg.	1000	1500	2000
	Bitumen pump	lpm	600	800	800
Pollution Control Unit
Primary	Type		Centrifugal double cyclone	Centrifugal double cyclone	Centrifugal double cyclone
Secondary	Type		Bag House filer	Bag House filer	Bag House filer
	Bag House filter		Reverse Flow System	Reverse Flow System	Reverse Flow System
	Filter area	m2	385	400	450
Bitumen Tank	Capacity	Nos. / Ton	15 KL(2)	30 KL(2)	30 KL(2)
Fuel Tank	Ltrs.	10,000	10,000	18,000	18,000
Control Pannel	Type		Fully computerized with manual over-ride	Fully computerized with manual over-ride	Fully computerized with manual over-ride

Features

Half chain drive in the drum for less vibration and trouble-free operation.
Burner available with different fuel options.
Rugged and proven design.
Dry and wet dust collectors for pollution control.
Fully covered bitumen tanks for maximum heat retention.
Fully covered bitumen tanks for maximum heat retention.
Constant improvement in the design to make it simple and maintenance-free design.
Optional PLC control panel is advanced and maintenance-free.
Factory testing before dispatch.
1260 Degrees Celsius resistant coated cerawool and covered by SS sheet drying drum. This optional coating helps in maximum heat retention.

Overview

Batching plants get their name because of their ability to produce hot-mixed asphalt in batches. The size of these plants will depend and vary depending on the capacity of each batch. Batching plants are in demand because of their ability to switch between different recipes. This makes them an ideal choice for customers who want accurate equipment that can work endlessly and switch between different recipes. This facility of this machine is a strong advantage over the traditional drum mixers that are available for sale today.

The final stage in the operation of the asphalt batch mix plant is the discharge of the hot mix asphalt into the waiting truck or storage silos. Storage silos can be of different capacities as per the requirement of the customer. Most of the manufacturers of asphalt batch mixers offer storage silos that are insulated so that the temperature is maintained for a long period.

Asphalt Batch Mix Plant Applications

Common operations of drum mix plants include the collective weighing of aggregates before the addition of aggregates into the drum. The further operation of the drum mixer includes heating the aggregates and addition of bitumen and filler material into the same drum unit.