Batch Type Waste Plastic Pyrolysis Plant

The Batch Type Waste Plastic Pyrolysis Plant efficiently converts plastic waste into valuable fuel oil, gas, and carbon black through a controlled thermal decomposition process, offering an eco-friendly recycling solution.

Batch Type Waste Plastic Pyrolysis Plant

The Batch Type Waste Plastic Pyrolysis Plant is an innovative and environmentally friendly solution designed to convert waste plastic into valuable by-products such as fuel oil, carbon black, and combustible gas. This plant operates on a batch process, where plastic waste is loaded into a reactor, heated in the absence of oxygen, and thermally decomposed into useful products.

Ideal for medium-scale operations, the batch-type design offers flexibility, ease of operation, and lower initial investment compared to continuous systems. The process involves feeding, heating, cooling, and discharging in separate cycles, allowing for better control and maintenance.

Description

The Batch Type Waste Plastic Pyrolysis Plant is an eco-friendly and cost-effective solution designed to convert various types of plastic waste into valuable resources such as fuel oil, carbon black, and combustible gas. Using a thermal decomposition process in the absence of oxygen, this plant helps reduce plastic pollution while generating alternative energy sources.

This batch system operates in defined cycles — loading, heating, cooling, and unloading — making it suitable for small to medium-scale operations. It offers flexibility, easy operation, and low maintenance, making it ideal for businesses looking to enter the plastic recycling industry with a controlled and efficient setup.

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Working Principles of Waste Plastic Pyrolysis Plant

The Waste Plastic Pyrolysis Plant works by converting plastic waste into valuable products such as fuel oil, carbon black, and combustible gas through a process called pyrolysis. In this process, shredded plastic is fed into a sealed reactor and heated to high temperatures (around 350°C to 450°C) in the absence of oxygen. As the plastic melts and breaks down, it releases hydrocarbon vapors, which are then cooled and condensed into liquid pyrolysis oil. The remaining non-condensable gases can be reused to fuel the system, reducing external energy consumption.

After the pyrolysis process is complete, the solid residue—mainly carbon black—is collected from the reactor and can be used in various industries. The plant is designed with gas treatment and emission control systems to ensure safe and environmentally friendly operation. This method not only reduces the environmental impact of plastic waste but also recovers useful energy and materials, promoting a circular and sustainable waste management approach.

technical Specifications

ModelMJ-2MJ-6MJ-10MJ-12MJ-15ModelMJ-2MJ-6MJ-10MJ-12MJ-15
Capacity1-2T/D6T/D10T/D12T/D15T/DCapacity1-2T/D6T/D10T/D12T/D15T/D
Reactor SizeD1400*L4000mmD2200*L6000mmD2600*L6600mmD2800*L7100mmmD2800*L8000mmReactor SizeD1400*L4000mmD2200*L6000mmD2600*L6600mmD2800*L7100mmmD2800*L8000mm
Rector Thickness16mm/18mm
Land RequiredL30*W15*H7m
ApplicationWhole Tyres,Waste Plastic, Oil Sludge, Municipal Solid Waste, Medicine Waste, Aluminum Paper, Waste Cables
Initial heating fuelNatural glas/Diesel/LPG/Wood/Pyrolysis Oil
Heating MethodDirect Heating
CondenserCirculating Water Cooling
OperationBatch Type

Features

Waste Plastic Pyrolysis Plant

Overview

The Waste Plastic Pyrolysis Plant offered by Proc tech machineries india private limited is a state-of-the-art solution designed to tackle one of the most pressing environmental challenges of our time — plastic waste. This plant converts non-recyclable plastic materials into valuable resources such as pyrolysis oil, carbon black, and syngas, using a clean and efficient thermochemical process known as pyrolysis.

In a world increasingly focused on sustainability and waste management, our pyrolysis plant provides an eco-friendly and economically viable alternative to landfilling or incineration. It enables industries and municipalities to recover energy from waste plastics, reduce environmental pollution, and generate revenue from by-products.

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