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Semi Continuous Waste Tyre Pyrolysis Plant
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The Semi-Continuous Waste Tyre Pyrolysis Plant is designed for efficient and eco-friendly recycling of used tyres into valuable resources like fuel oil, carbon black, and steel wire. Combining the advantages of both batch and continuous systems, it ensures higher output, reduced downtime, and lower operational costs, making it ideal for medium to large-scale tyre recycling operations.
Semi Continuous Waste Tyre Pyrolysis Plant
The Semi-Continuous Waste Tyre Pyrolysis Plant is an advanced waste management solution designed to convert end-of-life tyres into valuable products such as fuel oil, carbon black, steel wire, and syngas. This plant offers a balanced integration of batch and continuous processing, ensuring higher efficiency, improved safety, and reduced labor costs compared to traditional batch systems.
Ideal for medium to large-scale operations, the semi-continuous system allows feeding and discharging to occur without cooling the reactor, which significantly reduces downtime and increases productivity. The entire process is carried out in an oxygen-free environment, making it environmentally friendly and compliant with emission standards.

Description
The Semi-Continuous Waste Tyre Pyrolysis Plant is a highly efficient and environmentally friendly system designed to recycle waste tyres into valuable by-products such as pyrolysis oil, carbon black, steel wire, and syngas. This plant combines the benefits of both batch and fully continuous systems, offering improved automation, shorter processing time, and reduced downtime between cycles.
With its semi-continuous design, raw materials can be fed automatically, and the solid residues can be discharged without waiting for the reactor to cool, significantly enhancing productivity and energy efficiency. The plant operates under oxygen-free conditions, ensuring a clean and safe pyrolysis process with minimal emissions.
It is an ideal solution for medium to large-scale tyre recycling businesses looking for a reliable, low-maintenance, and cost-effective way to convert waste into energy and reusable materials.
Working Principles of Semi Continuous Waste Tyre Pyrolysis Plant
The Semi-Continuous Waste Tyre Pyrolysis Plant is a modern, energy-efficient recycling system designed to thermally decompose waste tyres into valuable products such as pyrolysis oil, carbon black, steel wire, and syngas. It operates under anaerobic (oxygen-free) conditions, which prevents combustion and ensures safe, clean pyrolysis.
Unlike traditional batch-type systems, the semi-continuous plant offers automated or semi-automated feeding and discharging, which significantly improves productivity, reduces downtime, and allows longer operational cycles. The plant is ideal for medium to large-scale operations looking for a balance between operational flexibility and process efficiency.
technical Specifications
Loading Capacity | 15 Ton |
Required Power | 60 HP |
End Products | Fuel Oil |
Automation Grade | Semi-Automatic |
Voltage | 220 - 440 V |
Country of Origin | Made in India |
Features
- Eliminates the need to cool the reactor between cycles, increasing efficiency and reducing downtime.
- Equipped with a syngas recovery system that reuses non-condensable gases as fuel.
- Optimized process control ensures maximum oil yield from each ton of waste tyre.
- Advanced emission control systems (scrubbers, water cooling, and dust collectors) ensure compliance with environmental standards.

Overview
The Semi-Continuous Waste Tyre Pyrolysis Plant is an innovative and efficient solution for recycling end-of-life tyres into valuable resources such as pyrolysis oil, carbon black, steel wire, and syngas. Designed to bridge the gap between batch and fully continuous systems, this plant offers a perfect balance of automation, flexibility, and cost-effectiveness.
With its semi-continuous operation, the plant allows automatic or semi-automatic feeding and discharge of materials without requiring the reactor to cool down between cycles. This significantly improves daily processing capacity, reduces downtime, and enhances overall productivity.